Item #:
5306
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Description:
Aseptic Processing Facility
Plant Details Over 89,00 Square Feet
Over 6 Acres
Railway Access
Convenient Central U.S. Location with hub access
Affordable, City Owned Electric & Wastewater Utilities
Ethernet PLC 5/80E
Integrated PLC Network
Batching Automation
Processing Automation
Clean-In-Place Automation
Required Shift Labor: 1 Batch Operator, 1 Filler Operator, 2 Packaging Operators, 1 Lift Truck Driver, 1 Mechanic, 1 Electrician, 1 Shift Supervisor
7200 Cases/shift
Complete System Documentation
Batching, Process, CIP, Filling & Packaging completely programmable & automated
Capable of producing diet/nutritional shakes, sauces, puddings, pie fillings, coffee beverages, soup, dairy products & more
Master Equipment List
(4) Waukesha-Cherry Burrell S.S. Vertical Tanks, 4,500 gal., dished heads, CIP Spray Balls, 1997 mfg.
G & H Mdl. GHPD-G22 Positive Displacement Pump, s.s., 1997 mfg.
Waukesha-Cherry Burrell Mdl. 3000 Homogenizer, 1,800 US gal./hour, 2,500 PSI operating pressure, s.s., 75 h.p. motor, 1998 mfg.
APV Jacketed Kettle, approx. 150 gal., s.s., 75 PSI @ 350Ί F, top mounted off- center agitator, flush bottom valve, CIP spray balls, approx. 5 h.p. w/shaft & impeller, 1998 mfg.
Alfa Laval Plate Heat Exchanger, Type CLTP6-RH, s.s. plates & heads, 300 PSI/-21 bar @ 230Ί F, 1999 mfg.
Feldmeier Equipment "Likwifier", all s.s., non-jacketed, 40 h.p. motor, approx. 4```` X 4```` X 4````
S.S. Kettle, 75 gal., off-center mounted fractional h.p. agitator
(3) Cherry Burrell Processors, approx. 3,000 gal., s.s., vertical, w/(1) Lightnin top mounted off-center agitator & (1) center mount agitator, (presumed to be sweep)
Waukesha Mdl. 60 Positive Displacement Pump, s.s., 1998 mfg.
(2) Apache Jacketed Tanks, s.s., approx. 2,500 gal., dish top, cone bottom, jacket rated 100 PSI @ 300Ί F, on TK-600 load cells, 2006 mfg.
Cherry Burrell Mdl. SVW Silo Tank, s.s., approx. 10,000 gal., vertical
Bosch Mdl. SERVAC78/AS2 Dual Form/Fill/Seal Machine, 4.5-5 million cases/year, 7,200 cases/shift, 24/7 aseptic production capacity @ 32 containers/minute, 48 containers/case, 80 hour production run, 4 hour CIP, .5 hour process sterilization, 2.5 hour Bosch sterilization cycle, 1999 mfg.
Clean-In Place System
(4) Waukesha Cherry Burrell Mdl. 672L (3) Barrel Thermulator Scraped Surface Heat Exchangers, 6" X 72" L tubes
(4) Waukesha Cherry Burrell Mdl. 672L (2) Barrel Thermulator Scraped Surface Heat Exchangers, 6" X 72" L tubes
(2) S.S. Tanks, 500 gal., dish top, cone bottom
(4) Waukesha Positive Displacement Pumps, s.s.
Atlas Copco Mdl. ZR145 Rotary Screw Air Compressor, 190 h.p., 125 PSIG working pressure, w/air dryer, 76,0000 running time, 1997 mfg.
Carrier Chiller
(4) Fiberglass Tanks, approx. 1,000 gal., flat top & bottom
(2) Paxall Pak Mdl. PM-3 Master Case Packers
(2) Shuttleworth Conveyors, 1994 mfg.
Currie Palletizer Lab Counters, slate
BacT Alert Cabinet
Fiberglass Tank, 10,000 gal., dish top & flat bottom
Culligan Water Softener
Clayton Steam Generator, 9,846,000 BTU/hour , natural gas fired
Culligan Reverse Osmosis System
S.S. Tank, approx. 300 gal
Feldmeier Equipment "Likwifier", all s.s., non-jacketed, 40 h.p. motor, approx. 4```` X 4```` X 4````
Dust Collector, Bin Vent, carbon steel, rectangular
Misc. in plant including pumps, valves, piping, electrical, maintenance items, furniture, etc. Please call with any and all questions. Plant visits may also be arranged by calling Tom Baumgartner at (630)553-6992.
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